WHAT IS SOEXCORE?

SOEXCORE IS THE INNOVATIVE TECHNOLOGY TO
PRODUCE HIGH PERFORMANCE COMPOSITE PRODUCTS.

MONOCOQUE AND
JUNCTIONLESS

SOEXCORE is an innovative process which enables the production of composite products as monocoque structures – even very complex or hollows – seamless once out of the mould, ensuring fiber continuity around the product.

A LOW DENSITY
SOLID CORE

The innovation consists of producing a low-density solid core (up to 30 g/l) in a shape that precisely matches the product. Covered with carbon fibre and heated inside a mould, this solid core reacts and expands, generating a controlled hydrostatic pressure (up to 16 bars).

FROM INERT TO
EXPANDING CORE

The core expands from the inside shaping the product seamless, avoiding any finishing processes such as deflashing, cleaning and CNC-milling. SOEXCORE transforms the production process of composite products: From inert moulding to expanding moulding.

THE INTERNAL
EXPANSION
GUIDES THE FIBERS

The internal expansion technique guides the fibres to arrange themselves in the proper position according to loading conditions, eliminating creases and wrinkles in the structure.

The liquid epoxy resin evenly fills all cavities, giving the product a perfect finish. The product, removed from the mould, doesn’t need further operations simplifying the following processes, saving time and cost down theline.

LIMITLESS
CARBON FIBER

Structural and functional inserts can be entirely submerged in the core. Vibration dampening and impact resistance can be improved.